Air India's North America Routes history

Air India today has an extensive North America network operating nonstop at least 1x daily to over 7 stations from Delhi, Mumbai and Bangalore. In this post, I will attempt to cover the history of Air India's North America operations and the changes over the years.

707-337B VT-DSI "Lhotse"

Air India had been operating the London LHR route since 1948, first with 40 seat Lockheed L-749s Constellations and later with 56 seat L1049 Super Constellations before moving to 164 seat Boeing 707 in February 1960. This was early days in Aviation when multi-stop rather than non-stop flights were the norm. The exact routing varied depending on day of week and Air India had full 5th freedom rights on these enroute stops which means they could carry local traffic from and between each of these stops.

On 14th May 1960,  Air India quietly extended one of its existing LHR flights to operate onwards to JFK (then known as Idlewild-IDL). The 707s to New York JFK operated on the following schedule.

AI109 (Friday) - Mumbai-Cairo-Rome-Paris-London-New York

AI111 (Sat) - Mumbai-Beirut-Geneva-Paris-London-New York

AI115 (Sun) - Mumbai-Cairo-Geneva-Paris-London-New York

Must have been quite the trip for a New York bound immigrant in 1964 with over 4/5 stops enroute and total flight time exceeding 42 hours! The Competition was hardly any better as British Airways (then known as BOAC) operated a schedule like Mumbai-Dhahran/Bahrain-London on a VC10 with a change of plane and then onwards to JFK on a 707. Depending on day of week, the BOAC flight also had additional stops in Karachi and Kuwait! Crazy times!

Air India began quickly replacing its L1049 Constellations with 707's - a mix of RR powered -400s and -300/-300C with PW engines. By 1964, Air India had replaced the last of its Connies to become the worlds first all-jet airline. The 707 fleet had by now grown to 11 strong and JFK flight was daily. The exact route varied by Day of Week with Delhi getting a stopover on 2 days and Kolkata getting a extension on 2 days (later 4). Chennai bound passengers could connect to AI109/111/115 on AI's existing daily BOM-MAA flight which continued on to SIN(3x)/KUL(3x)/JKT(1x) depending on day of week.

747-237B "Emperor Rajendra Chola" at JFK New York

The 70s saw the induction of the 747-200 "Jumbo Jet" and along with these came the iconic "Palace in the Sky" livery with interiors to match! Complying with the Royalty and Palace theme, every 747-200 was named after a King/Emperor from Indian History. The upper deck of the -200s in Air India fleet initially had an exclusive lounge for the 20 First Class passengers. This Upper Deck lounge was later replaced with a Business class section when it was introduced in the late 80s. This initially had 26 recliner type seats which were later upgraded to 18 angle-flat seats similar to those on the newer 747-400s. The larger upper deck on the 747-400 had 26 angle-flat seats which was the norm for the era.

Even Economy Class section had beautiful and unique interior panels painted with frescoes from Ajanta/Ellora. Some photos from the interiors of the 747-200 fleet.

First class lounge on Air India 747-200 Upper Deck

First class lounge on Air India 747-200 Upper Deck

Intricately carved interior wall Panels on Air India 747-200

16 (later 12) seat First class section the nose of the Air India 747-200

Intricately painted Wall pannels on Air India 747-200

With 385 seats in total, it was a significant bump in capacity from the 164 seat 707s. The 11 incoming 747s replaced the 707s almost on a one to one basis. London and New York moved to 747 completely. This was the time many of the enroute stops were quietly dropped or moved around. This was also the first time that BOM and DEL got atleast one non-stop flight /week to LHR - a significant gain for the passenger.

747-237B "Emperor Rajendra Chola" at JFK New York

Unlike the Connies, The 707s were not retired with the 747s coming in and these Birds remained in the fleet to handle the crazy route expansion of the 70s. Thiruvananthapuram for eg came online as a station for the first time in the 70s with direct flights from Kerala to Middle East on 707s. My aunts and dad had their first flight to DXB and DHA from TRV on 707s. No more schlepping all the way to BOM to connect! :) The 707s were finally retired only in 1986 replaced by 204 seat A310-300s. But the 707 story is for another day! :)

The 747-200s in turn made way for 747-400s beginning 1991 and the 747-400 in turn made way for the 777 beginning 2003. The flashy "Palace" interiors with painted walls went away with the -200s - even the A310-300s that entered the fleet in 1986 did not have them! Too expensive to maintain and the wall panels got dirty very soon courtesy all the oily, greasy hair! Third world problems!

From 1972 onwards, Air India's North America flights settled into the pattern we were familiar with growing up- A101 2x/3x week  BOM-LHR-JFK and  AI111 BOM-DEL-LHR-JFK 4x/5x a week. The LHR-JFK portion was single daily flight with either 101 or 115 terminating at LHR on certain days of the week. This pattern would continue for over 36 years till the last AI112 JFK-LHR-DEL-BOM flight in 2008.

India and Canada signed their first bilateral air-service agreement in 1982 following which Air India began services to Montreal (YMX). Canadian flights began on October 2, 1982 with the routing BOM-DEL-FRA-LHR-YMX-LHR-DEL-BOM operated incidentally by VT-EFO "Emperor Kanishka".  YYZ was later added and FRA stop eliminated and final AI 181/182 routing was BOM-DEL-LHR-YUL-YYZ-LHR-DEL-BOM. One of these flights was targeted by Sikh dissident groups in 1985 in response to Operation Bluestar. Vancouver was served with a sort of codeshare arrangement with Canadian Pacific where passengers could fly CP to Tokyo\connecting to Air India AI307/309 to DEL. 

Despite the large population of 2nd and 3rd gen NRIs in Canada, Air India had mixed results with Canada flights. Full flights but low, low yields which meant that unlike JFK, Canadian stations kept going offline and online between 1982 and 2006.  Most Canadian-Desis preferred to fly British Airways or later Virgin Atlantic.

Service to Canada stopped immediately after the "Kanishka" bombing in 1985 and was only reinstated in 1989 with a twice weekly flight via LHR only to be dropped within the year. Service was briefly resumed in 1992 Summer Season by extending one of the JFK flights to YYZ 5 days a week and remaining 2 days India-LHR-YYZ (AI-121) but dropped in Winter 92 schedule only to be reinstated in 93 Summer. Service to YYZ thus remained sketchy throughout the 90s with an on again, off again pattern. YYZ flights were finally dropped in 1997 when Air India decided the LHR slots were better used launching ORD.

At one time in the 90s, Air India even considered extending their A310 flights to MAN/BHX  onwards to YYZ. Incidentally Pakistani Airline PIA also did exactly the same! This would possibly be the farthest AI A310's ever operated from India. The DEL-ATQ-FCO-MAN/BHX-YYZ flights idea never really took off and got unfortunate nicknames like "Punjab Mail" - the other nicknames being simply unprintable! But if this had happened, then for the first time, Indian/Pakistani expats in UK and Canada could have travelled between UK/Canada on Desi carriers - however briefly. PIA (aka Please Inform Allah) had better biryani but AI (Already Informed) had free and unlimited daaru (alcohol)! In 2001, Air India tried to reenter YYZ for the umpteenth time with the ill-considered move to extend one of their LHR flights to YYZ. AI121 operated YYZ-LHR-DEL 3x /week for one season during which it flew mostly empty. Very popular for non-revenue travellers as seats were always wide open!

747-437B at EWR

Till 1997, JFK was Air India's only North American destination for almost 40 years. However  a new bilateral signed that year allowed Air India access to 5 stations - JFK, EWR, ORD, LAX and IAD. ORD became the second US destination in 1997 with LHR slots from Toronto service being repurposed to launch a 3x weekly BOM-LHR-ORD service.

Air India then launched flights to EWR in 2001. With LHR slots becoming too expensive, Air India chose for the first time to route these new flights via other European Destinations.

Chicago ORD was served initially 6 times a week from 2000 - 3x via LHR and 3x via FRA. But after Air India's mysterious 2001 pullout of FRA, ORD was served 3x via LHR and 3x via CDG.

EWR service was launched on Dec 6, 2002 with AI145 operating 3 days/week on the following schedule via Paris CDG:

BOM dep 0400

DEL arr 0550 dep 0705

CDG arr 1300 dep 1415

EWR arr 1615

747-437B at LAX

Along with the EWR flight came a new connection opportunity for Keralites as Air India launched a COK-DEL flight with A310-300 to connect to the EWR service. In addition domestic carrier Indian Airlines (IC) also launched midnight "connector flights" with AI flight numbers from BLR, HYD and AMD to BOM to connect to North American flights ex-BOM. Passengers could complete immigration and customs formalities at their *home airports* with these connector flights which operated to/from the international terminals.

At this time, plans were also made to serve LAX and SFO flying east. DEL-NRT-SFO and DEL-SEL-LAX were both announced. However the East Asian financial crisis and failure to negotiate 5th freedoms put an end to this attempt. 

This was the time Air India was heavily into playing the *codeshares* game - the defeatist *Michael Mascarenhas* effect - though many AI insiders say "Practical"! Instead of operating flights on its own metal, Air India began allowing foreign carriers to operate additional flights on its Bilaterals in return for codesharing rights on these flights. One of the many many AI codeshare flights (with 4 digit flight numbers) was SIN-LAX with SQ. So the first flight with Air India flight number to LAX was actually operated by Singapore Airlines aircraft! :) 

Air India's 40+ year old ambition of flying to the West Coast on its own metal finally came true in 2004 when they began flying BOM-FRA-LAX using 2 747-400s leased from Korean Air.

AI 137/136 (Wed/Fri/Sun)

BOM d 0710

FRA a 1225 d 1400

LAX a 1635 d 1910

FRA a 1450+1 d 1615+1

BOM a 0345+2

The LAX service did not last long however and was gone by the next flying season! North America flying then stabilised at 23 flights/week all with 747-400 aircraft.
7x BOM-DEL-LHR-JFK

3x BOM-LHR-JFK

7x BOM-FRA-EWR

3x BOM-FRA-ORD

3x BOM-LHR-ORD


The Non-Stop era. 2007-date

In 2007 came the ill-begotten merger with domestic carrier Indian Airlines (IC). I wont go into the details of the merger because that has been covered separately. However this was also the era when the the first of 777-300ERs and 777-200LRs entered the fleet allowing Non-Stop operations to the US for the first time.


Plans were to build up a large connecting hub at DEL like EK ran at DXB or BA at LHR. While the 787 fleet would operate to Europe, 15 77Ws would be dedicated to North America ops. The former IC's A320 fleet would be diverted to operate domestic connectors to DEL to feed these flights. Fantastic plan - in theory.

For the first time AI's North America operations began to get real muscle. Daily midnight departures ex-DEL to JFK, ORD, EWR and YYZ operated with 353 seat 77Ws. International connectors to DEL using A32x aircraft offering convenient connections to these flights from Ahmedabad, Pune, Bangalore, Kolkata, Guwahati, Bhubaneswar and 30 other domestic stations! In addition, 77W aircraft operated some of these domestic extensions allowing *same-plane service* for the first time. For eg AI125 to ORD operated HYD-DEL-ORD & vv. AI111 operated BOM-DEL-JFK & vv and AI173 operated BLR-DEL-EWR & vv. The domestic connectors typically left between 8-9pm arriving in DEL at 1030pm allowing enough time to catch the North American departure bank between 0030-0200 hours. In the return direction, North America flights arrived in DEL late afternoon with direct connections to IC's old evening departure bank to over 30 domestic stations. It worked amazingly well! Flights to YYZ(2011) and YVR(2019) were finally launched and did amazingly well because of domestic connection opportunities.

The one problem in the DEL hub plan was that the merged Air India now had too few A320s to make the Hub work without drawing down capacity elsewhere. The pre-merger IC had ordered 43 A32x aircraft (19 A319, 20 A321 and 4 A320) to complement and partly replace their 31 strong A320 fleet of 1989 vintage. This would have been fine for IC but it was simply not enough for building the hub at DEL. The 3 year delay in 787 deliveries further put pressure on the overworked fleet as A310s had to be retired and the slack taken up by redeploying A321s meant for domestic routes to Middle East & SEA routes while 777s were doing labor flights to Saudi Arabia. 

What this essentially meant was that the merged AI+IC had to significantly draw down capacity on other domestic routes to build up the DEL hub. pm-IC had *same day return* service between 17 Indian cities in both directions. Which meant passengers could take a morning flight and return home by the evening flight. This was a serious competetive advantage they had over private airlines like Jet or Kingfisher. To build the DEL hub, Air India had to withdraw most of these services which opened up the field for KingFisher and later Indigo to expand in the crazy way they managed to do! Air India simply abandoned many routes they had operated for decades - a gap that was filled in by private players. Some *conspiracy theorists* say this was done by design by the then Civil Aviation Minister Praful Patel who was rumored to have a stake in the newly launched Indigo.

For eg, IC had 7 daily A320 departures each way on BOM-MAA which shrunk to 4 daily departures. 7x daily departures on HYD-BOM and HYD-MAA which came down to 3/4. Some routes like MAA-BLR-PNQ which had operated since the 60s on Dakotas/HS748s/737s and A320s vanished. The only routes where Air India maintained their brute force presence were BOM-DEL, CCU-DEL, BLR-DEL - again all radiating to DEL. So overall the DEL hub has been a mixed bag. It allowed Air India to build up their North American operations but at the cost of loosing out in Domestic competitiveness allowing Indigo to come in and grab the domestic pie. Hopefully this will change now as Air India has ordered 140 A321Neo and 70 A320neos. This combined with Air India Express order for 190 737MAXs could allow Air India to regain that lost competetive edge by bringing back the *same day return* flights between 40 stations in India. 

The Present.

Air India is currently operating 61 flights/week to North America exlusively with a fleet of 19 x 77W and 8 x 77L aircraft including aircraft on temporary lease. The fleet is actually underutilised significantly now especially since the refurbishment project of owned aircraft is on hold.


Current NA Flights with weekly frequency:
DEL-JFK - 7x
DEL-ORD - 7x
DEL-EWR - 7x
DEL-SFO - 10x
DEL-YVR - 7x
DEL-YYZ - 7x
DEL-IAD - 3x (787-8)

BOM-JFK - 7x (77W)
BOM-EWR - 7x (77W)
BOM-SFO - 3x (77L)

BLR-SFO - 3x (77L)


After the Tata takeover, Air India had acquired a total of 5 77Ls from Delta, 6x 77W from Etihad and 3x 77W from Singapore on temporary leases. These were meant to sustain operations while the airline refurbishes the interiors of its owned fleet of 15x 77Ws and 3x 77Ls. These 2010 vintage 77x aircraft are rapidly falling apart and in desperate need of an upgrade.

The 77x Fleet on date is as follows:

777-200LR - 77L – 8
VT-ALF – (F8 / C35 / Y195 - Jharkhand) - Owned
VT-ALG – (F8 / C35 / Y195- Kerala ) - Owned
VT-ALH – (F8 / C35 /Y95- Maharashtra ) - Owned

VT-AEE - C28 / W48 / Y212 - Avijit) - Temp Lease Ex-Delta
VT-AEF – C28 / W48 / Y212 - Vihaan) - Temp Lease Ex-Delta
VT-AEG – C28 / W48 / Y212- Prabhat) - Temp Lease Ex-Delta
VT-AEH - C28 / W48 / Y212 - Alok ) - Temp Lease Ex-Delta
VT-AEI – C28 / W48 /Y212 - Uday ) - Temp Lease Ex-Delta

B777-300ER - 77W - 19 (+3)
VT-ALJ - F4/ C35 / Y303 - Bihar - Owned
VT-ALK - F4/ C35 / Y303 - Chattisgarh - Owned
VT-ALL - F4/ C35 / Y303 - Goa - Owned
VT-ALM - F4/ C35 / Y303 - Himachal Pradesh - Owned
VT-ALN - F4/ C35 / Y303 - Jammu & Kashmir - Owned
VT-ALO - F4/ C35 / Y303 - Karnataka - Owned
VT-ALP - F4/ C35 / Y303 - Madhya Pradesh- Owned
VT-ALQ - F4/ C35 / Y303 - Manipur - Owned
VT-ALR - F4/ C35 / Y303 - Meghalaya - Owned
VT-ALS - F4/ C35 / Y303 - Mizoram - Owned
VT-ALT - F4/ C35 / Y303 - Nagaland - Owned
VT-ALU - F4/ C35 / Y303 - Odisha - Owned
VT-ALV - F4/ C35 / Y303 - Sikkim - Owned

VT-AEM - F8/ C40 / Y280 - Sarika - Temp Lease Ex-Etihad
VT-AEN - F8/ C40 / Y280 - Dhyuti - Temp Lease Ex-Etihad
VT-AEO - F8/ C40 / Y280 -           - Temp Lease Ex-Etihad. Parked at DEL
VT-AEP - F8/ C40 / Y280 - Nitya    - Temp Lease Ex-Etihad
VT-AEQ - F8/ C40 / Y280 - Sadhvi - Temp Lease Ex-Etihad
VT-AER - F8/ C40 / Y280 - Kriyā   - Temp Lease Ex-Etihad

VT-xxx - F4/ C48 / W28/ Y184 -  - Temp Lease Ex-Singapore. Due in End 2024
VT-xxx - F4/ C48 / W28/ Y184 -  - Temp Lease Ex-Singapore. Due in End 2024
VT-xxx - F4/ C48 / W28/ Y184 -  - Temp Lease Ex-Singapore. Due in End 2024  



As I can see it, the refurbishment has not exactly begun due to logistical issues like availability of seats etc so the old 77x fleet continues to fly the 16-18 hour North America sectors with a sub-par passsenger experience. BOM-EWR, BOM-SFO and BLR-SFO have consistently seen the *new* leased aircraft with better interiors but the DEL ops still have the old 77x aircraft for the most part. This has to be fixed asap! The goodwill bought in by the Tata Takeover is fast dissipating. The Tatas need to focus on bringing their existing fleet up to standard before launching all these new routes to LAX, IAH and BOS. 

The future 

This may be controversial opinion, but IMO, Air India should focus on standardising its fleet around 2 variants of the A350 aircraft and draw down its Boeing widebody fleet. The A350-1000ULR should have a Four class layout with First, Business, Premium Economy and Economy product and could be devoted exclusively to North America routes. 25x A35X aircraft should be enough to do all the North American routes plus some routes with F class demand like LHR (2xdaily each from BOM and DEL) and SIN (1x each). 28x A350-900 aircraft in a 3 class layout with Business, Prem Eco & Eco could bea deployed to Europe, Australia and Africa routes along with some Middle Eastern and SEA routes. So IMO, there is no place in the Air India fleet for 777 or 787 aircraft. Draw down the 787-8 fleet and replace them with A350-900's on an expedited schedule - save the money on refurbishing these old birds! Whats the point?

This standardisation has numerous benefits. Cost savings in logistics (similar seats/support infrastructure), crew commonality not just within the Widebody fleet but also with the A32x fleet used on Domestic due to Common Pilot ratings. These are significant savings!

Their current order includes 20x 787-9s and 10x 777-9s as well! Operating small sub-fleets of aircraft  makes absolutely no sense whatsoever especially the tiny 10x 777-9 fleet. I am sure Singapore and Thai would be glad to trade in these Boeing slots for A35x slots they hold. It will be a win-win situation for all concerned since they have sizeable numbers of the aircraft in their fleet and they could rationalize their fleet as well!

Hope you have enjoyed this piece on Air India's North America operations through the decades. Will Air India standardise their fleet? Which destinations will Air India launch next? Would you like to see Air India launch North America routes from stations other than DEL? Do let me know in the comments section your thoughts on the topic and your own ideas!

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